Safety & security consulting for safety-related product development

Planned and structured implementation of functional safety and cybersecurity requirements


We enable our customers to successfully develop safety-related systems in accordance with the basic standards IEC 61508 and IEC 62443 or their industry-specific standards. With the increasing complexity, digitalization and networking of products, the requirements for their functional safety and information security are growing. When developing systems and components, safety-relevant factors and potential risks must therefore be identified right at the start of the development process and implemented in accordance with regulatory provisions and normative requirements (safety & security by design).

Manufacturers need to be familiar with the relevant laws and standards. It is also important to establish suitable processes. Our safety and security consultants support you right from the start - both in building up know-how and applicable processes as well as in the project phase, in describing your system and in creating and implementing the technical safety and security concepts.

With our expertise and experience in implementing the relevant standards, we ensure that you are on the safe side with your product development and that functional safety and embedded security requirements do not become obstacles to innovation.

Safety consulting
on regulatory requirements and standards as well as on functioning safety engineering processes.
Security-Beratung
Security consulting
especially when it comes to harmonizing safety and security requirements.
 

NewTec is your partner when it comes to setting up and implementing a development project correctly right from the start. Together, we clarify which requirements arise from the development project in terms of functional safety and cybersecurity and how these can best be implemented: Which regulations must be observed, which standards should be used as a guide and what best practices are there?


Safety consulting - our services at a glance:

  •     Maturity assessment of safety and support processes
  •     Consulting and coaching on safety requirements, safety design
  •     Introduction of safety processes
  •     Integration of the safety process into the product development process
  •     Training of safety process managers
  •     Creation of technical safety concepts (up to architecture level)
  •     Moderation of concept tests with notified bodies
  •     Approval support (e.g. “link” to TÜV)
  •     Interim safety management (e.g. to bridge personnel shortages)

Strategic project analysis

NewTec is at your side right from the product planning stage: with a strategic project analysis, we create clarity about the target group, key features and intended use of the planned product. The clearer these aspects are, the more efficient the safety-oriented engineering will be.

Building up safety know-how and processes

NewTec's safety consultants support you in building up and expanding expertise in regulatory requirements and standards such as IEC 61508 as well as functioning safety engineering processes - also with regard to the implementation of AI technologies (see below). We analyze your existing functional safety process landscape and support you in the introduction of functional safety processes and their compliance - specifically with

  • Process consulting
  • Conception and cost estimation
  • Development of safety skills
  • Education and training of methods
  • Audits and assessments

We are also happy to help you develop the necessary change management skills for the development of your safety culture.

Safety plan and safety concept

We support you in creating a concept for the overall system and a system description as the basis for successful testing by TÜV.  Our experts work with you to create the safety plan and the safety concept and incorporate all normative requirements right from the start. A key component of this is a hazard and risk analysis (HARA), which identifies the potential risks and then defines the safety level (SIL, ASIL, DAL, depending on the industry) for each safety function according to its criticality.

We support you with

  • system architecture
  • safety plan
  • Verification and validation plan (V&V plan)
  • (technical) safety concept
  • Safety Requirement Specification

Integration of AI in safety-oriented systems

The integration of artificial intelligence (AI) into systems with high functional safety requirements is subject to special technical and regulatory conditions (keyword EU AI Act). Our AI experts can support you with the relevant system, error and risk analysis, determining the accuracy required to prevent AI-related failures and analyzing the risks associated with such failures. You can find more information on this on the Safety and Artificial Intelligence page.

Safety Engineering

Do you need further development support for your functional safety project? On request, we can also take on the complete safety engineering and bring our experts and safety engineers on board. Find out more here.


IT security and OT security together form the pillars of cybersecurity. IT security in accordance with ISO 27001 aims to protect digital information through an ISMS that analyzes risks and improves countermeasures. OT security in accordance with IEC 62443 protects industrial systems and critical infrastructures against attacks, failures and damage.

Security consulting - our services at a glance:

  • Maturity assessment of development and support processes
  • System and requirements analyses
  • Seminars and training courses to build up security know-how
  • Awareness workshops
  • Security concepts up to architecture level
  • Consulting and conception for setting up a PKI (public key infrastructure)
  • Secure update strategies
  • Advice and support with CC certification (Common Criteria)
  • Penetration & security robustness testing
  • Interim security management

If it's not secure, it's not safe.
(Prof. Robin E. Bloomfield, Centre for Software Reliability, City University, London)

No safety without security

The safety of networked products, machines or vehicles stands and falls with their protection against unauthorized manipulation (security). Numerous industry regulations - such as the Medical Device Regulation (MDR) or the Machinery Ordinance (MVO) - therefore take into account the interplay between safety and security and impose dedicated security requirements for the entire product life cycle. The EU Commission's Cyber Resiliance Act goes even further: it requires a (security) risk assessment not only for every networkable product, but for every product with digital elements. With NewTec as your partner, you can implement the security requirements in a structured manner during design and throughout the entire security lifecycle.

 

Security plan and security concept

Our security consultants support you with your security plan and security concept - from threat and risk analysis (TARA) to a secure update strategy. They support manufacturers in particular when it comes to the interrelationships between cybersecurity and safety risks and the harmonization of safety and security requirements - and provide specific recommendations for action.

 

Security maturity assessment

Our experts can also help you with a systematic security maturity assessment. Based on the basic security standard IEC 62443 and the relevant industry-specific standards, we look together at which processes exist, which requirements are already met and which skills need to be developed or newly established.

 

Building up security know-how

Our team supports the development of the necessary security know-how through targeted training and seminars. Special coaching and awareness workshops also ensure that security processes are not just on paper, but are actually put into practice.

Find out more about our training courses and workshops here.

 

We are also happy to take on the complete security engineering and bring our experts and security engineers on board. Find out more here.

 

 

 

NewTec Whitepaper: No safety without security

In our white paper, you can find out what digitalization and networking mean for the safety and security of your systems and machines, and what challenges and solutions there are.

Download here

Your contact person
Stephan Strohmeier
Head of Safety & Security Solutions

NewTec GmbH
Buchenweg 3
89284 Pfaffenhofen a. d. Roth
Phone +49 7302 9611-0
Contact

Functional safety standards

  • DIN EN / IEC 61508 – Base standard for functional safety (E/E/PE-SRS)
  • DIN EN / IEC 62061 – Machine control systems (Sector standard: E/E/PE-SRS of machines)
  • DIN EN ISO 13849 – Machine control systems (Harmonized standard within the meaning of the EU Machinery Directive, not limited to E/E/PE)
  • DIN EN ISO 12100 – Machine control systems (Risk assessment and mitigation)
  • ISO 26262 – Electrical / electronic systems in motor vehicles
  • DIN EN 50126 – Railroad (Rail applications)
  • DIN EN 50129 – Railroad (SRS for signaling technology)
  • DIN EN 50657 – Railroad (Software on rail vehicles)
  • DIN EN / IEC 60601 – Medical electrical equipment
  • DIN EN / IEC 62304 – Medical device software
  • DIN EN / IEC 61511 – Process industry
  • DIN EN IEC 61784 – Industrial communication networks
  • DIN EN IEC 60730 – Automatic electrical regulation and control devices
  • DIN EN 61800 – Variable-speed electric drives
  • DIN EN 15194 – E-Bikes
  • DIN EN ISO 13482 – Assistance robots
  • ISO 25119 – Agricultural machinery
  • DO-178C – Avionics (Software)
  • DO-254 – Avionics (Hardware)

Security standards


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